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    MOCVD deposition method
This expensive system is applied more for use in the field of optoelectronic, semiconductor lasers such as manufacturing, LED, and photodetectors. For better understanding of done process, we consider the structure of one semiconductor laser , similar to Figure 1, in which on a substrate of GaAs is used the GaAs layers and or its triplex compounds with aluminum.




Figure 1: Schematic view of a semiconductor laser

In systems MOCVD, as is clear from its name, use of metal-organic combined sources. These sources are combined generally in two forms:
a)    To form the desired layer according to the following formula is used combination of two organic radicals:
Where R represents the methyl ethyl, or even heavier alkyl radical. M is a metal of group II or III, and E is an element of group V or VI. III-V Compounds (or combinations of groups II-VI) in addition to metal alkyls (with low molecular weight) form compounds such as dimethyl cadmium, three-methyl gallium. For example, according to the following equation GaSb layer obtained by using the reaction between three methyl gallium (TMGa) and antimony tri-methyl (TMSb).
B) In some reactions, instead of organic radicals, they use hydrogen. In this case, the general form of reaction between metal-organic and Hydrad is as follows:
That in this formula R, organic radical, M and metal elements form the binary compound and n is an integer. An example of this type of reaction is combination of three methyl gallium (CH3) 3Ga, with AsH3:
To build triplex compound, they use a combination of metal-organic sources and one Hydrad with specific concentration. For example, to create a layer on the wafer, according to the figure ... we have:
Figure 2 shows a schematic view of a MOCVD system. According to this figure, the vapors of organic - metal sources are combined with the sources of Hydrad laminar flow of carrier gas (hydrogen or nitrogen), insert into the reaction chamber and passes on the substrate that is is warming in the range of 700-400 ° C. By heating reactions such as that things are mentioned above, occur on the surface of the substrate and form one solid layer crystal on it.
On the other hand side products that is produced from peripheral reactions such as methane and hydrogen go out from the gas purification system after passing through the venting system. The influencing factors in this process are:
The rate of producing ingredients of layer.
The reaction rate of this material.
The temperature of the substrate.
The pressure of chamber.
The geometry structure of chamber.
Although MOCVD used to coating a wide range of materials, Group III-V and II-VI, recently used more than MBE systems to produce blue-green lasers AlGaInN and ZnSSe.




Figure 2: Schematic view of a MOCVD reactor


Table 1: common layers and substrates

The growth temperature

Substrate

Type of material

750-700

GaAs

AlGaAs

650-600

GaAs

InGaAs (strained)

750-700

GaAs

InGaAlP

650-600

InP

InGaAsP

650-600

InP

InGaAs

400-350

GaAs

HgCdTe

550-420

GaAs

ZnSSe

















In Figure 3, shown is a schematic view of and real from inside a MOCVD system.



A real view of the inside a MOCVD system. (b) Schematic view from inside a MOCVD system, 1. The thermocouple 2. Heater 3. The gas inlet 4. The space above the chamber 5. The optical probes 6. The double-sided O-ring 7. The inside of wall, which is cooled with water 8. The quartz wall 9. Output.
In Table 2 compared togather the growth parameters in MBE, CVD and MOCVD methods.



Table 2: Comparison of growth parameters in several coating system.                  


MBE

MOCVD

CVD

Parameter

01/0

1/0

1/0

Deposition rate

550

750

750

The growth  temperature

5

25

250

Thickness control






 

Table 3: Characteristics of different systems of chemical coating.

APCVD

LPCVD

MOCVD

PECVD

*

Simple, high deposition rate, cheap .

Excellent uniformity, high purity .

Usable for metals, semiconductors and dielectrics .

Low temperature for coating .

High adhesion

 

Advantages

Less uniformity, less purity

Low deposition rate

Very toxic, expensive

Plasma, sometimes cause destructing layer and even sample .

 

Disadvantage

Thick oxide layer

The coating of dielectrics and polysilicon .

Making LED, diode lasers, semiconductors

dielectric coating

The major application

 


   

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